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LEAN CONSULTING SERVICES

Lean6sigma Academy consulting services designed to create value for clients and create a continuous improvement culture. We add value by:

We add value by:

  • Coaching top management on Lean leadership behavior.
  • Developing Lean Managers through training and coaching.
  • Building internal capabilities of our clients’ staff through lean Coaching, Training, and Facilitation.

Building Capabilities:

  • Coach staff on how to use Lean and Six Sigma tools and methodologies and to implement projects.
  • Coach leaders on Lean leadership behavior and on how to coach subordinates to think scientifically and solve problems and be proactive instead of reactive.
  • Coach middle management to become Lean Managers, to champion projects in their area and to be more efficient managers and leaders.

Advantages of Lean Deployment

Lean improves efficiency, reduces waste, and increases productivity. The benefits, therefore, are manifold: Reduced cycle times, Reduced down time, Increased productivity, Improved quality: Improved efficiency frees up employees and resources for innovation and quality control that would have previously been wasted.

The following are examples of actual achieved results:
  • Inventory Reduction 50-90%
  • Increased Productivity 65%٪
  • Floor Space required to make the product reduced by 60%
  • Reduction in Scrap and Rework by 90%
  • Increase profit 50%
  • Lead Time Reduction from order entry to delivery of product from weeks to days
  • Reduce Changeover from hours to minutes
  • Throughput rate 100%
  • Build to Order vs. Build to Forecast

Light training

مIn order to sustain a lean culture, it is vital that all employees in the organization have a common language of problem solving. The Toyota Business Practices approach, known also as A3 Problem Solving, must become the problem solving mindset. This thought process must be used in any effort to improve from current condition to target condition, whether it is at a strategy level or tactical, front-line level. Our approach to coaching utilizes the Improvement Kata / Coaching Kata methodology.

Lean Coaching Involves

  • One on One Coaching through the Entire Problem Solving / Improvement Process
  • Defining the Problem: Gap Between Current Condition and Target Condition
  • Identifying the Obstacles: What is Preventing Us from Reaching the Target Condition?
  • Step By Step Analysis and PDCA Experimentation to Narrow Down to the Critical Obstacles
  • Identifying and Testing Countermeasures to Achieve the Target Condition
  • Identifying the Next Steps in Following Up
  • Modeling Problem Solving Thinking and Daily Management for Manager

Six Sigma Coaching

Six Sigma coaching is considered instrumental to the deployment of Six Sigma methodology, the implementation of Six Sigma projects and the success of the program. Six Sigma coaching requires continuous and close coaching.

Six Sigma coaching involves a one-on-one interaction where a coach focuses more on a specific case (usually a single project) and practical use of the Six Sigma knowledge, tools and roadmap. Of course, this invariably leads to reinforcing one’s theoretical knowledge of the method.

With this model the learning process and the outcome and understanding of the material is maximized. This is a proven model and we have a successful track record in coaching Six Sigma projects.

The following are the lists of consulting services:

Goal Deployment

    • Case for Change
    • Readiness Assessment
    • SWOT Analysis
    • Hoshin Kanri / Strategy
    • Leadership Engagement
    • Train the Trainer

CI Fundamentals Deployment

    • Value Stream Mapping
    • Standard Work
    • Daily Management Board
    • Huddles
    • LSW
    • Maturity Assessment

Leadership Coaching

    • Gemba Coaching
    • Coaching Kata
    • Leadership Coaching
    • Lean Manager
    • Strategic A3

Capability Buildings

    • Lean Generalists
    • Lean Practitioners
    • Lean Deployment Coaches
    • Lean Managers
    • Internal Coaches
    • Yellow Belts
    • Green Belts
    • Black Belts
    • Master Black Belts

Project Implementation & Coaching

    • Practical Problem Solving
    • Kaizen Events
    • Value Stream Mapping
    • Lean Projects
    • Green Belt Projects
    • Black Belts Projects

Supply Chain Management

    • Supply chain strategy
    • Supply Chain Diagnostics
    • Network Optimization
    • Inventory Optimization Services
    • Supply Chain Risk Management
    • Supply Chain Dashboard
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